气体作冷却润滑剂的绿色切削试验

为实现绿色切削,研究了无污染、无危害的冷却润滑技术.采用氮气、氧气、二氧化碳气、氩气及过热水蒸气作冷却润滑剂,进行了单因素切削试验.试验结果表明,这些气体冷却润滑剂可以减小切削变形、切削力,降低切削温度,改善加工表面形貌.根据试验结果和冷却润滑作用机理分析可知,气体在切削中具有一定的冷却润滑作用,同时具有来源广泛、无毒害和污染、不用回收处理等绿色特点,故气体具备绿色切削的潜力.     

SAPMAC法蓝宝石单晶的生长、检测与超声震动加工

分析SAPMAC法生长大尺寸蓝宝石晶体的工艺技术,并对制备的晶体质量进行了检测与分析.研究结果表明:采用SAPMAC法生长的蓝宝石晶体结构完整,FHWM值很小,只有11arcsec;缺陷密度在102/cm2水平,纯度高于99.995%,常温下晶体在3～5μm波段红外透过率高于85%;用超声振动加工技术对大尺寸蓝宝石单晶进行加工,设计了专用金刚石磨削复合刀具,提高了加工效率.     

虚拟牙种植导航系统研究与开发

针对传统种植方法容易产生植入位置不正和虚拟设计手术难转移问题,文章设计一种基于VTK可视化类库实现新型的CT图像三维虚拟牙种植导航系统;通过对能提供详细软组织,植入区牙颌骨及相邻解剖结构的CT数据进行预处理,三维重建,三维切割与测量;医生能在此系统中参考种植体、邻牙及相关牙骨结构,进行虚拟种植体植入位置、尺寸、角度的设计并通过配准融合的方法生成种植导航导板;实验结果表明:该系统能真实直观地再现牙颌骨全貌,准确地把虚拟手术转化到实际手术中,提高了牙种植修复效果。     

聚乙烯纳米塑料研究进展

介绍了纳米粒子的表面处理技术和聚乙烯纳米塑料的制备方法 ,讨论了共混法、原位聚合法、插层复合法等制备方法的特点 ,综述了近年来聚乙烯纳米塑料的研究进展。聚乙烯纳米塑料结合了聚乙烯塑料和纳米填料的优点 ,具有一系列的优良性能 ,具有非常广阔的应用前景。     

土壤水分传感器实验室标定和测试方法探讨

通过在实验室制作标准试样(土壤)标定及测试土壤水分传感器,研究土壤水分传感器在实验室标定及测试的步骤和方法,探讨土壤水分传感器实验室环境下率定关系式的建立,提高土壤水分传感器在实验室环境下数据测试的准确性和权威性,在于探讨土壤水分传感器实验室标定和测试方法,为土壤水分传感器的实验室检测提供方法支撑。     

切削参数对锯片铣刀切削振动特性的影响研究

锯片铣刀切削加工过程中,普遍存在严重的振动问题.为研究锯片铣刀的切削振动特性,设计了多种切削条件下的锯片铣刀切削实验.在理论计算锯片铣刀固有频率的基础上,对实验结果进行了分析和讨论.结果表明:锯片铣刀切削系统的频率仅仅取决于系统的固有频率,基本不受切削参数的影响.因此,通过增加刀具系统的刚度或改变切削速度,使激振频率远离刀具系统的固有频率可有效降低和控制切削系统的振动.     

超重型切削过程硬质合金刀具高温力学特性

超重型切削过程中,刀具的高温失效是硬质合金刀具破损的主要形式之一。首先,通过理论分析、切削仿真及数学模型进行切削热产生过程分析,并研究切削温度对硬质合金刀具变形抗力的影响;然后,进行切削温度及材料高温硬度测量实验,实验结果验证模型有效,硬质合金和工件材料试块的硬度在1000℃时分别下降了28%和60%左右;最后,从刀具几何结构优化设计和复合涂层技术两方面提出超重型切削专用硬质合金刀具抗高温性能的提效措施,在5组切削参数下进行刀具寿命对比实验,优化设计的XF8刀具寿命是YT15刀具的2~5倍。研究结果可以为重型高效切削刀具技术的研究及推广提供借鉴。     

切削加工表面完整性建模现状与发展趋势

针对切削加工表面完整性建模方法种类繁多且相互关系揭示不明等问题,总结了各表面完整性指标,包括表面形貌、残余应力、加工硬化和相变的主要建模方法,并从各建模方法的应用范围以及主要成果的角度概括了表面完整性建模的研究现状.论述了解析建模与数值建模方法在预测表面完整性各指标时的优缺点及内在联系,重点分析了数值模拟技术在表面完整性建模中的作用.指出了国内外表面完整性研究体系的区别及联系,并对表面完整性建模的发展方向作了展望.     

Comparison of TiAIN,AICrN, and AICrN/TiAIN coatings for cutting-tool applications

Monolayer and bilayer coatings of TiAlN, AlCrN, and AlCrN/TiAlN were deposited onto tungsten carbide inserts using the plasma enhanced physical vapor deposition process. The microstructures of the coatings were characterized using scanning electron microscopy （SEM） and atomic force microscopy （AFM）. The SEM micrographs revealed that the AlrN and AlCrN/TiAlN coatings were uniform and highly dense and contained only a limited number of microvoids. The TiAIN coating was non-uniform and highly porous and contained more micro droplets. The hardness and scratch resistance of the specimens were measured using a nanoindentation tester and scratch tester, respectively. Different phases formed in the coatings were analyzed by X-ray diffraction （XRD）. The AlCrN/TiAlN coating exhibited a higher hardness （32.75 GPa）, a higher Young＇s modulus （561.97 GPa）, and superior scratch resistance （LcN = 46 N） compared to conventional coatings such as TiAlN, A1CrN, and TiN.     

Reasonable location parameters of pick and nozzle in combined cutting system简

The drum shearer and high pressure water jet combined cutting system is an effective technology to cut hard coal-rock, but one problem of the technology is the choice of pick and nozzle location parameters. In order to solve the problem, the process and mechanism of combined cutting arc studied and mining seepage catastrophe theory is used to construct the mathematic and physical model of combined cutting hard coal-rock. Based on the model and detailed analysis of combined cutting mechanism, the single pick and nozzle combined cutting test-bed is built to test the main pick and nozzle location parameters of drum shearer and water jet combined cutting system. Test results show that the best vertical distance between the pick-tip and nozzle center point is the sum of cutting thickness and proper target distance in the Y axial direction; the best horizontal distance is the length between pick-tip point and coal-rock surface bursting crack point in the X axial direction. The best incident angle of water jet should be the same as the bursting crack line＇s angle in theory, but considering other important factors comprehensively, it is more reasonable when the incident angle of water jet is 90°.